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Home ESG FINANCE Business

Why Shoe Soles Disintegrate and How to Prevent It

byHannah Fischer-Lauder
May 9, 2025
in Business, Circular Economy, Green Tech
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Aside from completing your look, footwear protects your feet, supports your stride, and often holds sentimental or financial value. That’s why it can be so frustrating when your favorite pair suddenly falls apart, especially when the soles crumble with little warning.

This kind of failure is more common than people think, and it’s usually not as sudden as it appears. Most of the time, the material has been breaking down behind the scenes long before any cracks appear. Once you understand the science behind this process, you can take steps to prevent it.

Why Do Shoe Soles Break Down?

Each sole material has strengths and weaknesses. Over time, those weaknesses start to show, especially when shoes are stored poorly or used in harsh conditions.

1. Polyurethane (PU) and Hydrolysis

PU or polyurethane is light, flexible, and widely used for its cushioning properties. But it breaks down when exposed to moisture in the air. This process is called hydrolysis. Even in dry-looking environments, ambient humidity is enough to slowly weaken the material.

If you’ve ever pulled out an old pair of unworn shoes and found the soles crumbling, hydrolysis is likely to blame. The reaction starts the moment the shoes are made and continues in storage. Warm, humid spaces like garages or basements make it worse.

Ironically, PU soles tend to last longer if worn occasionally. Regular flexing helps release trapped moisture from the foam, slowing the breakdown.

2. Rubber and Oxidation

Rubber soles are tough and durable, but they’re not immune to aging. Over time, exposure to air and sunlight leads to oxidation. This weakens the rubber and causes yellowing, hardening, or cracking.

Another issue is the loss of plasticizers—additives that keep rubber flexible. As they evaporate, the rubber stiffens and becomes brittle. Older shoes stored in sunlight or warm areas are especially vulnerable.

3. EVA (Ethylene Vinyl Acetate) and Compression

EVA foam is used in the midsoles of most athletic shoes because it’s lightweight and shock-absorbing. But it flattens out over time. This is called compression set. Once EVA loses its bounce, it stops absorbing impact and starts feeling flat and uncomfortable.

EVA is also sensitive to heat, UV light, and harsh cleaning products. Yellowing, surface cracks, or deformation are all signs that the material is degrading.

4. Leather and Dryness

Leather soles can last for decades, but only with proper care. When leather dries out, it becomes brittle and starts to crack. Moisture, on the other hand, can cause mold or swelling if the shoes aren’t dried properly.

Regular conditioning helps maintain leather’s flexibility. Without it, even high-quality leather will eventually fail.

5. Adhesives and Separation

Sometimes the sole itself is fine, but the glue bonding it to the shoe fails. Adhesives can weaken from heat, moisture, or poor manufacturing. If you notice the sole peeling off, it’s often due to adhesive degradation, not the material breaking down.

Early Signs to Watch For

You don’t have to wait for your shoes to fall apart. Here are some early indicators:

  • Powdery residue around the sole (especially in PU)
  • Yellowing or discoloration
  • A “flat” or unresponsive feel when walking
  • Cracks or peeling near flex points
  • Water seeping into the seams

Catching these signs early can save you from a complete failure later.

How to Keep Shoe Soles From Disintegrating

Proper storage and routine care are essential. Here’s what you can do:

Choose the Right Storage Conditions

Keep your shoes in a cool, dry, and well-ventilated space. Avoid direct sunlight, sealed plastic boxes, and high humidity. Cardboard boxes and fabric bags work well because they allow airflow.

Rotate Your Shoes

Don’t wear the same pair every day. Rotation gives materials like EVA and PU time to recover and dry out. It also helps leather maintain its shape and flexibility.

On a broader level, this practice supports sustainable fashion trends that emphasize long-term use and conscious ownership rather than overconsumption.

Clean Regularly and Gently

Remove dirt and grime with mild soap and water. For leather, use a conditioner to prevent drying. Avoid aggressive cleaning agents on EVA and PU. After cleaning, always let shoes dry at room temperature, away from heaters or direct sun.

Can Soles Be Repaired?

 Shoe Soles Disintegrate - A man sanding the Leather Shoes - Credit: Anna Shvets
Shoe Soles Disintegrate – A man sanding the Leather Shoes – Credit: Anna Shvets

Yes, but it depends on the type of damage. Minor peeling or separation can often be fixed with strong glue and some patience. If the sole has crumbled due to hydrolysis or oxidation, though, it usually needs full replacement.

That’s where local specialists come in. If you live in the Greater Toronto Area, shoe repair in Toronto can bring even badly damaged pairs back to life. It’s a smart option if your shoes are valuable or hard to replace.

Choosing repair over replacement helps reduce fast fashion’s environmental impact, keeping worn but salvageable footwear out of landfills.

Shoes in poor condition can leave behind odors, residue, or rubber particles that settle on nearby rugs or flooring. If you’ve noticed unpleasant smells or staining near your entryway or closet, professional rug cleaning may help restore freshness and cleanliness to your home.

Conclusion

Shoe soles break down over time, but that doesn’t mean they’re doomed to fail early. With the right storage, rotation, and maintenance habits, you can greatly extend the lifespan of your favorite footwear.

Watch for warning signs, avoid high heat and moisture, and don’t be afraid to invest in repair. Footwear longevity isn’t just about materials, it’s about how you care for them.


Editor’s Note: The opinions expressed here by the authors are their own, not those of impakter.com — Cover Photo Credit: Gemini

Tags: EVA foamShoe Soles
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Hannah Fischer-Lauder

Hannah Fischer-Lauder

Hannah Fischer-Lauder is an anthropologist and a graduate of McGill University. After 15 years of field research in Madagascar and New Guinea, she has returned to Europe and America to study cultural diversity in western society.

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